Jai Bharat Flour Mill Rolls

Keywords :

chilledrolls

Jai Bharat Castings emerge itself as leading asian manufacture & exporter of chilled cast iron rolls for roller flour mills manufactured by advance technique of horizontal centrifugal casting process These double layer straight bore rolls are bimetal rolls and manufactured by using controlled rotational speed & precise double pouring of molten metal, this is the most contemporary and sophisticated method to produce high quality duplex rolls, lighter impurities like oxides & gas float more quickly towards the center of rotation from molten metal, where they are easily machined, because of the much-reduced cross section of the shell material, faster cooling rate is obtained, centrifugal casting ensures that the bimetal structure of roll have consistent & uniform hardness depth over the entire surface, 20mm chill depth as standard ±3mm, in this course of casting two independent zones – a shell of chill iron (working layer) of and another a softer graphitic of grey iron (non working layer) is achieved during the casting with clear separation between the outer chilled iron layer and the inner gray cast iron shell, MS & EN-8, (SAE1050) spindles fitted using hot shrunk fit technique in the rolls for accurate tolerances and improved fatigue resistance engineering of Special combination and superior performance of alloy chilled Not only in theory but also in practice for many years, depended on molten temperature control of electric furnace by the computer, remolding temperature management of casting-roller, the superior combination and the performances of the alloy chilled have been verified with the homogeneous texture, the even surface hardness in axial, circular and radius directions, higher wear-resistance, longer roller-life, and advanced workability.